Verisurf has become the standard in our company for a total, 1-stop metrology solution. We use Verisurf’s alignment and best fit tools to perform live comparison of as-built point clouds to nominal CATIA models. This approach has drastically reduced the time our inspectors need to verify parts and assemblies. The system’s unique, CAD-based architecture has also given us the ability to perform reverse engineering – from point cloud collection to solid modeling - all within a single application. We’ve simultaneously accelerated accurate data collection while improving communications between our inspection team and engineering by standardizing all of our inspection reports using Verisurf’s flexible and customizable report management tools.
Verisurf metrology software is doing its part in maintaining precision in the shop and on the launch pad. We use it for everything from tooling fabrication to pre-launch preparation. With Verisurf, we are looking directly at the CAD model and the measurement results. We see the measurements reflected against the 3D model and this makes the process faster and reduces mistakes. We aren’t drawing free, yet, but like the rest of the aerospace industry we are striving to implement model-based definition to achieve its many benefits.
Tooling Operations Manager
We started using Verisurf over 10 years ago based on its ability to handle large CAD files and advanced features for best fitting data. Verisurf also allows us a great deal of report writing options. The people at Verisurf are very easy to work with and they're always interested in our ideas on how to make the software better. We have a difficult time coming up with ideas the software doesn't already do!
I am a big fan of Verisurf and you guys have treated me very well. Verisurf has superb CAD translators, allowing us to work with a variety of native datasets. With Verisurf, we can work fluently with our customer and vendor data regardless of the format. We use Verisurf’s customizable report templates to great success. Each of our customers wants data presented a certain way. With Verisurf, we can always oblige. Verisurf’s exceptional 3D visualization tools help us make sense of complex situations. It’s equally valuable on the assembly line and the conference room!
We have counted on Mastercam to provide rock-solid tool paths for years. Now with our added Verisurf/Faro solution, we have a common platform for our designers, programmers and inspectors.
To say AIT utilizes Verisurf metrology software would be an understatement; the company relies on the software for virtually every aspect of our development and production workflow. Using Verisurf we are able to save days, even weeks of machining time on large-scale bond tools. Virtually every tool or jig that leaves AIT has a Verisurf inspection report attached to it.
Quality Manufacturing Systems Manager
I selected Verisurf as the metrology software of choice for Tri Models because it is a true common platform for all of our devices. We use Verisurf on our laser trackers, PCMM arms, manual CMMs and even use it to program our DCC CMMs. When you have as many different devices as we do, the cost savings are tremendous, not only for training but on cost of ownership as well. Verisurf has been extremely easy for us to learn and use and our customers really enjoy receiving the all electronic reports that we send them.
We use Verisurf for incoming inspection of very large vacuum forming tools. It gives us comfort that we will have good results with the vacuum formed parts before the mold enters the shop. We also use it to meet our customers’ increasingly stringent inspection requirements. Verisurf has proven to be capable of doing anything we need it to do while being user friendly.
Verisurf was the #1 choice to increase the productivity of our Laser Tracker Measuring Systems. We now take advantage of increased product visibility on complex assembly jobs. We have demonstrated cost reductions by virtually eliminating manual point entry and drawing interpretation errors by directly using 3D solid models. We are now able to Build, Measure, Reverse Engineer, and Analyze products far beyond the capabilities of typical OEM measuring software.
William J. Breda
Tool Design - Engineering - Programming
We have gone totally to MBD (model based definitions), so we are using the design model to check our parts. The model controls everything: it is what we are inspecting against and it is what we are reporting to. To do this, we use Verisurf. It makes it very easy to go through, examine and evaluate a part. When we are done inspecting, the report is automatically created.
QC Department Supervisor
After analyzing Model Base Definition (MBD) software for a major aircraft manufacturer for the last 15 years, I have seen every MBD software available. I wasn’t just a person that analyzed the software’s capability, I WAS A DAILY USER OF IT. I found Verisurf to be the most user friendly, intuitive software of all the brands out there. My customers love my ability to directly import their CATIA, UG/NX and Solidworks files directly into Verisurf. Verisurf has definitely been a hit with all my customers, and helps keep my customers coming back to CAMS. Building and inspecting tools, inspecting parts, aircraft analysis, prototyping, Reverse Engineering…I use it for everything. Verisurf is the tool for ALL computer aided measurement devices.
Jeffrey D. Brehm
If you are doing metrology work then Verisurf is a must have. Verisurf is the best software available for the price and capabilities. One of the best features is the ease in which you can train new employees. It is developed in a way that you can train quickly and still be able to do complex jobs as well as create reports that you can structure to satisfy any customer.
As a measurement service provider, our customers all have unique challenges and expect us to be able to solve them quickly. We rely on Verisurf for all of our service jobs because its capabilities meet that demand. Verisurf helps us get through any type of job from part inspection, layout work, alignments, or reverse engineering, then present the data graphically to our customers so they can see and understand the results.
I've used Verisurf from its beginning and have become dependent on its versatility. I love the fact that once a tech learns one machine, they can easily run any of the inspection equipment from the laser tracker to the portable arms to the DCC CMMs. Great program. Made my life easier.
Verisurf is easy to use for inspection but is also a powerful tool for aligning fixtures, parts, tools, and machinery.
Before we had Verisurf and a portable CMM arm we had to send all of our first article inspections out to a measurement service bureau which was costly and time consuming. We purchased Verisurf with a PCMM arm in 2006 and have been able to perform all of our FAIs, both model-based and blueprint type, in house, significantly reducing costs and achieving much better flow through the inspection department. I really like being able to control the entire process rather than having to rely on outside sources. Verisurf has proven to be easy to learn and use which is important in getting the technology quickly integrated on the floor. The customer support is great and everyone at Verisurf cares about our company and its success.
Director of Quality
You know it's just that simple. It's one of the coolest revolutions that I have seen in the industry. For fixture building, the Verisurf and arm combination are more accurate than hard tooling and much faster. It’s a huge labor saver. We can build stuff in days that used to take us weeks.
Our aerospace customers were moving towards requiring us to work exclusively from CAD data to manufacture and inspect the tooling we supplied them. Our tool builders/inspectors had been running a legacy software product that did not meet the demands of our ever growing needs. Based on the new requirements, we searched and found Verisurf. The software's ability to directly read CATIA models is the best I have ever seen, and I have tried them all. What's more, Verisurf allowed us to realize a considerable improvement in productivity.
We have been using Verisurf since 1997 and it has been the most useful tool to being successful in our business. We have Faro, Leica and API Trackers and the Verisurf Program works outstanding with all three. Having this program has opened up many doors for our company and our customers are always satisfied. As the owner of VT Tooling, I highly recommend this program.
When we set out to break the 763 mph world land speed record, we needed to develop a digitized model for FEA and CFD Studies of a 50 year-old aircraft design. We ran into a brick wall when we discovered that no data was available so we had to reverse engineer the 56 foot long North American Eagle. We used Verisurf Software, working with FARO Arms and Laser Trackers, to completely digitize the vehicle in one day. Verisurf technicians provided immediate onsite support to meet our tight schedule. The Verisurf technicians continue to provide professional and timely support whenever we call.
Driver / Project Manager
I want to sincerely thank you for all of your hard work on this wonderful software that you've pioneered. I've been able to base an entire career off of Verisurf and couldn't be happier in my profession.
We run both laser trackers and CMMs with Verisurf, this allows me to move my personnel around to best suit my workload requirements rather than having to train them on multiple software platforms. With the ease of use and short learning curve I can have new employees up to speed and productive in a very short period of time.
Verisurf inspection software is the best bang for the buck, bar none! I have been using Verisurf since version 6. I have also used many other software packages and, not only are they all, way more expensive, but they are not nearly as user friendly or complete as Verisurf. The tech support at Verisurf is very responsive and will rapidly make updates to suit my requirements.
The biggest advantage of our Verisurf and API laser tracker system is the credibility it gives Delta Tooling. We actually get jobs that our competitors don’t because they don’t have PCMM. And even though it is a powerful tool, Verisurf is easy to use and was extremely easy to learn. I picked it up, without classroom training, in less than a day.
I have been using Verisurf for many years while employed by Boeing and now by Hexagon Metrology Services. I started with Verisurf 7.2 and am now using Verisurf X5. I have used several other software programs but overall, Verisurf is the Best. In the world of Metrology Measurement, there is virtually nothing that you can’t do with Verisurf. And, it just keeps getting better. Keep up the great work “guys”.
Verisurf software offers advanced tools and capabilities for a wide range of applications. From tool building to periodic and automated inspection, users excel throughout the entire manufacturing process.
- Tool Building
Verisurf is the global leader in tool building software. Our state-of-the-art system – complete with the Virtual Gage™ – literally guides you through the tool building process in real-time using simple to understand graphic feedback. Built on a robust CAD/CAM engine, manufacturers can read CAD files on multiple levels for large assemblies, turning on and off details at will. With Verisurf, you seamlessly reduce the tool building process from months to mere weeks.
- Tool Periodic Inspection
Conduct periodic inspection of your tooling without error and at the same time, with greater efficiency and process control. As more and more companies are required to regularly inspect numerous tools to meet government and independent audit requirements, most find that automating the process creates efficiencies without sacrificing accuracy. Verisurf fulfills these demanding requirements by automatically checking key points while directing the operator through a controlled, repeatable process.
- Quality Assurance / Quality Control
Manufacturing operations must verify that processes and machined parts meet specifications and quality standards. Fulfilling these needs with Model Based Definition (MBD), Verisurf’s unparalleled software ensures Quality Assurance during product development and Quality Control of the final manufactured part. Verisurf also provides a full spectrum of documentation and reporting capabilities for enhanced efficiency throughout the entire product lifecycle. With Verisurf, you eliminate the backup in Quality Control and complete inspections in minutes, instead of hours or even days.
- Reverse Engineering
Verisurf Reverse is an advanced, powerful software tool used for processing scan data to produce usable 3D manufacturing models. Bringing state-of-the-art technology to the engineering process, Reverse allows users to precisely measure a physical part or artifact to produce a digital 3D model. Developed on a robust CAD/CAM platform, the premier solution offers advanced point cloud and meshing tools for translating the measured part to CAD geometry.
- Automated Inspection
To reduce costs and time required for inspection and enhance process control, Verisurf allows the implementation of automated inspection routines. Users simply create a model-based inspection plan that subsequently prompts inspectors or even non-QA personnel through the entire process. This advanced capability means quality control engineers can develop the foundation plan for entry-level inspectors to run at anytime, leading them through the process step by step. Once inspection is complete, an easy to read report is generated. With Verisurf, manufacturers resourcefully increase productivity while minimizing personnel and training requirements.
- Laser Projection
Verisurf Laser Projection offers the fastest and easiest means for creating laser projection programs. It even allows live programming on the projectors, making setup and design changes significantly more efficient. After loading the nominal CAD model from any CAD design program, manufacturers can easily select geometry to quickly create paths for Laser Projectors. With Verisurf Laser Projection, you have an edge on all of the other solutions used in the industry today.